Research and Development of Custom Metal Parts

At Tallmadge Spinning and Metal, we bring ideas to life with precision, functionality, and long-term durability. Our research and development (R&D) process is designed to go beyond traditional job-shop services. We take a collaborative approach with our customers, working side by side to move from concept to prototype, and finally, to efficient, full-scale production.

Whether you’re a startup developing a new product, an established manufacturer refining a component, or an engineer needing specialized fabrication, our team is here to be your long-term manufacturing partner for custom metal parts.

Why Partner With Us for R&D?

Many metal shops operate on a transactional basis: taking a blueprint, fabricating a part, and moving on to the next job. At Tallmadge Spinning and Metal, we see things differently. We know that behind every drawing is an idea that could become stronger, more efficient, and better suited for its application. By collaborating with you early in the R&D process, we help ensure your part is not only manufacturable but also optimized for performance and cost savings.

Our team brings decades of combined expertise in metal spinning, stamping, welding, fabrication, and laser cutting, giving us a unique ability to review designs from multiple angles. This approach results in smarter part designs and a faster path to market.

Reviewing Metal Part Designs

The journey begins with your drawings or models. When you bring us your designs, we don’t just replicate them. We evaluate them as well. Our goal is to help you identify opportunities for improvement, whether that means strengthening a part, streamlining its geometry, or selecting a more efficient manufacturing method. Here are example scenarios.

• Strength and Durability Improvements: We can suggest adjustments to thickness, reinforcement, or material selection to ensure your part performs under real-world conditions.
• Cost-Effective Production: Sometimes a minor design change can significantly reduce material waste or machining time. We’ll highlight these opportunities to help you save.
• Manufacturing Feasibility: Not every design is practical for every process. We’ll guide you toward the right method, whether that’s spinning, stamping, welding, or laser cutting, so your part is both manufacturable and effective.

Prototyping and Testing

Once the design review is complete, we move into the prototype stage. Prototyping is where ideas start to take shape in a tangible form. Our skilled technicians use state-of-the-art equipment to produce prototypes that reflect your specifications, so you can put them through real-world testing.

We don’t stop at a single prototype. We’ll work with you for as many rounds as needed, including producing, refining, and producing again, until the part meets your requirements. Throughout this process, our team offers recommendations to improve performance, reduce costs, or enhance manufacturability.

This iterative approach ensures that by the time your custom metal parts move into full-scale production, they’ll have already been thoroughly tested, optimized, and proven.

Moving Into Production

Once the prototype has been perfected, we are fully equipped to handle every stage of production in-house. Our diverse capabilities mean you won’t need multiple vendors. We’ve got everything under one roof.

Our core services include the following.

• Metal Spinning: Ideal for symmetrical parts like cones, domes, and cylinders
• Stamping: High-volume production of consistent, precise parts
• Welding and Fabrication: Strong, reliable assemblies built to specification
• Laser Cutting: High-accuracy cutting for complex shapes and patterns

Whether you need a small run of parts or large-scale production, we have the equipment, expertise, and processes in place to deliver high-quality results efficiently.

Efficient and Effective Manufacturing

One of the biggest advantages of partnering with us is our ability to combine efficiency with quality. By managing the entire R&D and production process in-house, we cut down on lead times while maintaining full control over quality assurance.

Here’s what you can expect when working with us.

• Speed: Our streamlined workflow means your parts are produced faster, helping you meet tight deadlines.
• Quality: With rigorous checks and skilled craftsmanship, your parts will meet the highest standards.
• Collaboration: We treat every project as a partnership, keeping communication open and transparent.

Let’s Build Something Together

Research and development is where innovation meets reality. With the right manufacturing partner, your ideas can evolve into fully functional custom metal parts that are strong, cost-effective, and ready for production.

Whether you’re at the drawing board stage or already have a prototype in mind, we’d love to help you bring your project to life. Contact us today!